Maintenance management manual : with special reference to developing countries.
- Vienna: United Nations Industrial Development Organization : International Labour Organisation, 1994
- 333 p.
- General studies series .
CONTENIDO I. THE CASE FOR MAINTENANCE 18 The challenge of maintenance 18 Economic importance of maintenance 19 Macroeconomic considerations 20 Micro-economic considerations 21 Analysis of maintenance costs 27 Setting economic objectives for maintenance 30 Evaluation of the efficiency of Maintenance 35 II. WHA T MAINTENANCE REALLY IS 39 Definition of maintenance function 39 Objectives of maintenance 40 Terminology 41 Activities of a maintenance department 45 Methods 45 Engineering 46 Job preparation 46 Programming - Work scheduling - Follow-up of work in progress 47 Job execution 48 Quality control of maintenance work 49 Spare parts management and maintenance stores 49 Management of maintenance personnel 50 Maintenance accountancy and cost control 51 Exploitation of utilities 51 Managing the maintenance department 52 Maintenance levels 52 III. PLANNED MAINTENANCE SYSTEMS 56 Maintenance strategies 56 On company level 57 On the maintenance department level 57 The maintenance concept 59 Organizational structure of the maintenance department 60 Principles of maintenance organization 60 Position of the maintenance department in the organizational structure of the plant 61 Maintenance organization chart 63 Staffing 76 Manning tables 76 Subcontracting 81 Data collection and information flow maintenance management information system - MMIS 82 Maintenance data 82 Data collecting forms 85 Information flow 87 Maintenance planning 90 Planning of preventive maintenance 92 Planning of lubrication 94 Planning of overhauls and major repairs 95 Work programming and scheduling 96 Computer-aided maintenance 97 What can be/should be computerized in a maintenance department 98 The different steps in implementing a computerized maintenance management system 105 Condition-based maintenance condition monitoring 110 Costs and benefits of a computerized maintenance system 112 Management tools for maintenance 114 Maíntenance management methods 114 What are management tools and how can they be used? 115 Performance indicators 116 Management monitoring chart steering chart 124 IV. IMPLEMENTING THE PLAN 128 How to introduce a planned maintenance system 129 In the case of a new plant 129 Restructuring of the maintenance department in an existing plant 131 Maintenance awareness-raising and promotion 132 How to make a maintenance audit 135 The survey 135 Analysis of the survey 143 Conclusions and recommendations - plan of action 144 Equipment documentation 145 The objectives of equipment documentation 146 Content of equipment documentation 147 Codification of documentation 147 Presentation and structure of the documentation 148 Management of equipment documentation 151 Basics for terms of reference for equipment documentation 153 Improvement actions in the plant 154 Spare parts 155 Selection of spare parts to be kept in stock 157 Parts designation and codification 159 Spare parts management 162 Storage systems171 V. HUMAN RESOURCES DEVELOPMENT FOR MAINTENANCE 174 Considerations on maintenance personnel administration 175 Enterise policy for HRD for maintenance 178 Actions at enterprise level 189 VI. THE NEXT STEP 192 Maintenance and new technologies 193 Fields of application 193 The impact of new technologies on maintenance 193 Maintaining excellent maintenance 196
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PLANT MAINTENANCE MANAGEMENT MANUAL MAINTENANCE MANAGEMENT DEVELOPING COUNTRIES PLANNED MAINTENANCE SYSTEMS HUMAN RESOURCES DEVELOPMENT MANTENIMIENTO INDUSTRIAL